Assembly Automation Case Studies: Robotic Handling & Leak Test Cell
Explore the Assembly Automation Section
Automatic assembly machines and automation system solutions provide the best method for reducing labour costs, increasing output and eliminating manual handling concerns.
Explore this section to find out more about the how TQC can help you with your factory assembly automation processes
- Assembly Automation
- Pallet Transfer Systems
- Rotary Systems
- Assembly Benches
- Robotics and Handling
- Checking Jigs & Assembly Fixtures
- Case Studies
- Casting Multi-Position Screwdriving & Marking System
- Co-operating Robots
- Pallet Assembly System for Automotive Glovebox Latch
- Pallet Assembly System for Metal Pressed Parts
- Laser Marking & Verification System
- Lead Pot Robotic Handling System
- Automotive Plug Feed & Check System
- Poka Yoke Assembly Bench for Automotive Latch
- Bearing Automatic Heat, Press & Assembly System
- Hot Insert, Cold Insert & Seal Assembly/Check System
- Robotic Handling & Leak Test Cell
- Robotic Weld & Fabrication System
- SCARA Robot cell for Automatic Assembly of a Small Electrical Handset
- Semi-Automatic Assembly System for Automotive Radiators
- Cylinder Head Cover Clean, Assemble and Test Suite
- Automotive Hinge Assembly & Test System
Client: Leading Plastic Moulding Company
Part: Automotive Sensor
Machine supplied: Robot cell for automatic handling, vision inspection and leak testing
Overview: This system was designed and manufactured in order to give the customer the ability to automatically produce 100% checked parts in high volume.
Download details of this system as a PDF
This robot cell includes automatic handling, component bowl feeding, automated leak testing, passed and failed part segregation and automatic packing of automotive moulded plastic sensors.
The system integrates a 6-axis robot handling 6 inserts from a bowl feeding system into 6 moulds located in a mould tool fastened to a rotary table. On completion of the over moulding process assemblies are transferred to a cooling system using the robot and indexed to a position to be leak tested. On completion of the leak test the tested moulding are manipulated into pass/fail/sample chutes to be dropped into packing boxes/bins
Key features:
- 6-axis robot with multi-part gripper
- Bowl feeding equipment
- 6 up part handling
- Automatic load and unload
- 6 leak test modules
- Cooling system for stable leak testing
- Vision inspection using multiple cameras
- Passed / failed parts transfer system.
Robotic Handling System for the automotive industry
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